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How to Keep Industrial Chillers Run Smoothly on Hot Summer Days?

The scorching summer heat is upon us! Keep your industrial chiller cool and ensure stable cooling with expert tips from TEYU S&A Chiller Manufacturer. Optimize operating conditions by properly placing the air outlet (1.5m from obstacles) and air inlet (1m from obstacles), using a voltage stabilizer (whose power is 1.5 times the industrial chiller's power), and maintaining an ambient temperature between 20°C and 30°C. Regularly remove dust with an air gun, replace cooling water quarterly with distilled or purified water, and clean or replace filter cartridges and screens to ensure stable water flow. To prevent condensation, raise the set water temperature according to ambient conditions. If you encounter any industrial chiller troubleshooting inquiries, please do not hesitate to contact our customer service team at [email protected]. You can also click our Chiller Troubleshooting column to learn more about industrial chiller troubleshooting.

May 29, 2024
TEYU S&A Fiber Laser Chiller CWFL-2000 E2 Alarm Troubleshooting Guide

Struggling with an E2 alarm on your TEYU S&A fiber laser chiller CWFL-2000? Don't worry, here's a step-by-step troubleshooting guide for you: Use a multimeter to measure the power supply voltage. Then measure the input voltage at points 2 and 4 of the temperature controller with the multimeter. Remove the cover of the electrical box. Use the multimeter to measure points and troubleshoot. Check the cooling fan capacitor's resistance and input voltage. Measure the current and capacitance of the compressor during chiller operation under the cooling mode. The surface temperature of the compressor is high when it starts, you can touch the liquid storage tank to check the vibrations. Measure the current on the white wire and the resistance of the compressor starting capacitance. Finally, inspect the refrigeration system for refrigerant leaks or blockages. In case of refrigerant leakage, there will be obvious oil stains at the leak site, and the evaporator inlet's copper pipe may frost. In this case, contact a professional welder or return it back to the factory for maintenance.

September 16, 2023
Quick Fixes for Flow Alarms in TEYU S&A Handheld Laser Welding Chiller

Do you know how to troubleshoot the flow alarm in TEYU S&A handheld laser welding chiller? Our engineers specially made a chiller troubleshooting video To help you better solve this chiller error. Let's take a look now~When the flow alarm activates, switch the machine to self-circulation mode, fill the water to the maximum level, disconnect external water pipes, and temporarily connect inlet and outlet ports with pipes. If the alarm persists, the problem might be with external water circuits. After ensuring self-circulation, potential internal water leaks should be examined. Further steps involve checking the water pump for abnormal shaking, noise, or lack of water movement, with instructions on testing pump voltage using a multimeter. If issues persist, troubleshoot the flow switch or sensor, as well as circuit and temperature controller assessments. If you still can't solve the chiller failure, kindly send an email to [email protected] to consult TEYU S&A service team.

August 24, 2023
How to Troubleshoot the E1 Ultrahigh Room Temp Alarm for Laser Chiller CWFL-2000？

If your TEYU S&A fiber laser chiller CWFL-2000 triggers an ultrahigh room temperature alarm (E1), follow these steps to resolve the issue. Press the "▶" button on the temperature controller and check the ambient temperature ("t1"). If it exceeds 40℃, consider changing the water chiller's working environment to the optimal 20-30℃. For normal ambient temperature, ensure proper laser chiller placement with good ventilation. Inspect and clean the dust filter and condenser, using an air gun or water if needed. Maintain air pressure below 3.5 Pa while cleaning the condenser and keep a safe distance from the aluminum fins. After cleaning, check the ambient temp sensor for abnormalities. Perform constant temperature testing by placing the sensor in water at around 30℃ and compare the measured temperature with the actual value. If there's an error, it indicates a faulty sensor. If the alarm persists, contact our customer service for assistance.

August 16, 2023
Troubleshoot the Ultrahigh Water Temp Alarm of TEYU Laser Chiller CWFL-2000

In this video, TEYU S&A guides you in diagnosing the ultrahigh water temperature alarm on the laser chiller CWFL-2000. First, check if the fan is running and blowing hot air when the chiller is in normal cooling mode. If not, it could be due to a lack of voltage or a stuck fan. Next, investigate the cooling system if the fan blows out cold air by removing the side panel. Check for abnormal vibration in the compressor, indicating failure or a blockage. Test the dryer filter and capillary for warmth, as cold temperatures may indicate a blockage or refrigerant leakage. Feel the temperature of the copper pipe at the evaporator inlet, which should be icy cold; if warm, inspect the solenoid valve. Observe temperature changes after removing the solenoid valve: a cold copper pipe indicates a faulty temp controller, while no change suggests a faulty solenoid valve core. Frost on the copper pipe indicates a blockage, while oily leaks suggest refrigerant leakage. Seek a professional welder or return the fiber laser chiller CWFL-2000 to the factory for repairs.

June 15, 2023
Industrial Chiller Maintenance Tips for the Summer Season | TEYU S&A Chiller

When using a TEYU S&A industrial chiller on hot summer days, what things should you keep in mind? First, remember to keep the ambient temperature below 40℃. Check the heat-dissipating fan regularly and clean the filter gauze with an air gun. Keep a safe distance between the chiller and obstacles: 1.5m for the air outlet and 1m for the air inlet. Replace the circulating water every 3 months, preferably with purified or distilled water. Adjust the set water temperature based on the ambient temperature and laser operating requirements to reduce the impact of condensing water.Proper maintenance improves cooling efficiency and extends the industrial chiller's service life. The industrial chiller's continuous and stable temperature control plays an important role in maintaining high efficiency in laser processing. Pick up this summer chiller maintenance guide to protect your chiller and processing equipment!

May 29, 2023
Chiller Maintenance Tips——What to do if the flow alarm rings?

TEYU WARM PROMPT——There have been great fluctuations in spring temperature. In the event of an industrial chiller flow alarm, please turn off the chiller immediately to prevent the pump from burning out. First check to see if the water pump is frozen. You can use a heating fan and place it near the water inlet of the pump. Warm it up for at least half an hour before turning the chiller on. Check whether the external water pipes are frozen. Use a section of pipe to “short-circuit” the chiller and test the self-circulation of the water inlet and outlet port. If you have any questions, please contact our after-sales team at [email protected].

March 17, 2023
Industrial Chiller Water Circulation System And Water Flow Fault Analysis | TEYU Chiller

The water circulation system is an important system of industrial chiller, which is mainly composed of pump, flow switch, flow sensor, temperature probe, solenoid valve, filter, evaporator and other components. Flow rate is the most critical factor in the water system, and its performance directly affects the refrigeration effect and cooling speed.

March 07, 2023
How to replace the DC pump for industrial water chiller CW-5200?

This video will teach you how to replace the DC pump of S&A industrial chiller 5200.First to turn off the chiller, unplug the power cord, uncap the water supply inlet, remove the upper sheet metal housing, open the drain valve and drain water out of the chiller, disconnect the DC pump terminal, use a 7mm wrench and a cross screwdriver, unscrew the 4 fixing nuts of the pump, remove the insulated foam, cut off the zip cable tie of the water inlet pipe, unfasten the plastic hose clip of the water outlet pipe, separate water inlet and outlet pipes from the pump, take out the old water pump and install a new pump on the same position, connect the water pipes to the new pump, clamp the water outlet pipe with a plastic hose clip, tighten 4 fixing nuts for the water pump base. Lastly, connect the pump wire terminal, and the DC pump replacement is finally finished.

February 14, 2023
How to solve the laser circuit flow alarm of the industrial water chiller?

What to do if the laser circuit’s flow alarm rings? First, you can press the up or down key to check the flow rate of the laser circuit. Alarm will be triggered when the value falls below 8, it may be caused by the Y-type filter clogging of the laser circuit water outlet.Turn off the chiller, find the Y-type filter of the laser circuit water outlet, use an adjustable wrench to remove the plug anticlockwise, take out the filter screen, clean and install it back, remember not to lose the white sealing ring on the plug. Tighten the plug with wrench, if the flow rate of laser circuit is 0, it is possible that the pump is not working or the flow sensor fails. Open the left-side filter gauze, use a tissue to check whether the back of the pump will aspirate, if the tissue is sucked in, it means the pump is working normally, and there may be something wrong with the flow sensor, feel free to contact our after-sales team to solve it. If pump is not working properly, open the electric box, measure the voltage at the lower end of the leftmost alternating current contactor. See if three phases are all stable at 380V, if not, it means there is a problem with the voltage. But if the voltage is normal and stable, the flow alarm still can’t be troubleshot, please contact our after-sales team immediately.

February 06, 2023
How to deal with water leakage of the industrial chiller’s drain port?

Having closed the chiller’s water drain valve, but the water still keeps running at midnight...Water leakage still occurs after the chiller drain valve is closed.This may be that the valve core of the mini valve is loose.Prepare an allen key, aiming at the valve core and tighten it clockwise, then check the water drain port. No water leakage means the problem is solved. If not, please contact our after-sales team immediately.

February 03, 2023
What to do if the flow alarm rings in the industrial chiller CW 3000?

What to do if the flow alarm rings in the industrial chiller CW 3000? 10 seconds to teach you to find the causes.Firstly, turn off the chiller, remove the sheet metal, unplug the water inlet pipe, and connect it to the water supply inlet. Turn on the chiller and touch the water pump, its vibration indicates the chiller works normally. Meanwhile, observe the water flow, if the water flow decreases, please immediately contact our after-sales staff.Follow me for more tips on the maintenance of chillers.

October 31, 2022

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