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Comparison between Laser Cutting and Traditional Cutting Processes

Laser cutting, as an advanced processing technology, has broad application prospects and development space. It will bring more opportunities and challenges to the industrial manufacturing and processing fields. Anticipating the growth of fiber laser cutting, TEYU S&A Chiller Manufacturer launched the CWFL-160000 industry-leading laser chiller for cooling 160kW fiber laser cutting machines.

June 07, 2024

With the advancement of technology, laser cutting has gradually become an important method in the industrial manufacturing and processing fields. Compared to traditional cutting methods, laser cutting possesses numerous unique advantages. This essay aims to compare laser cutting with traditional cutting processes, exploring their strengths, weaknesses, and application scopes.

 

1. Speed and Precision

Laser cutting machines utilize high-power-density laser beams to irradiate workpieces, causing the material at the irradiated area to melt, vaporize, or reach its ignition point. Simultaneously, airflow coaxial with the beam blows away the melted material, achieving the cutting of the workpiece. This method boasts significantly higher cutting speeds than traditional methods while maintaining extremely high precision, up to ±0.05mm. Therefore, laser cutting holds a distinct advantage in producing high-precision, high-quality products.

In contrast, traditional cutting methods such as flame cutting and plasma cutting are slower and less precise, often influenced by the skill level of the operators.

 

2. Material Versatility

Laser cutting machines can cut various metals and non-metal materials, including carbon steel, stainless steel, aluminum alloys, plastics, and more. This wide range of material compatibility has led to extensive applications of laser cutting across many industries.

Traditional cutting methods are limited to cutting relatively hard materials such as steel plates and cast iron. For some special non-metal materials, traditional cutting methods may not be applicable or require special treatment.

 

3. Environmental Friendliness and Energy Efficiency

Laser cutting machines consume less energy and produce no smoke or harmful gases, making them an environmentally friendly and energy-efficient cutting method. During the production process, laser cutting generates minimal waste, contributing to reducing the production costs and environmental burden for enterprises.

Traditional mechanical cutting methods consume more energy and produce large amounts of smoke and harmful gases. Improper handling of these emissions and waste can have adverse effects on the environment. Therefore, from an environmental and energy-saving perspective, laser cutting has significant advantages.

 

4. Cutting Complex Shapes

Laser cutting machines can cut various complex shapes, such as three-dimensional objects and irregular shapes. This flexibility gives laser cutting a significant advantage in producing complex products.

Traditional mechanical cutting methods typically can only cut objects with regular shapes, and there might be limitations in cutting complex shapes. Although complex shapes can be achieved through some special processes, the operation is more challenging, and the efficiency is lower.

 

In conclusion, laser cutting, as an advanced processing technology, has broad application prospects and development space. It will bring more opportunities and challenges to the industrial manufacturing and processing fields. TEYU Chiller Manufacturer is recognized as a pioneer in laser cooling technology and a trusted partner in the laser industry. Anticipating the growth of fiber laser cutting, we launched the CWFL-160000 industry-leading laser chiller for cooling 160kW fiber laser cutting machines. We continue to innovate, developing advanced laser chillers to meet evolving laser cutting needs.


Industry-leading Ultrahigh Power Fiber Laser Chiller CWFL-160000

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